Large Capacity Hydrogenators / High Mass Transfer Area Reactors

Hydrogenation Reactor
Hydrothermal Synthesis Reactor
High Mass Transfer Area Reactors
Large Capacity
Large Hydrogenator

Description

Nano-Mag make High Mass Transfer Area Reactors Hydrogenators are specially designed for various Gas-Liquid reactions. These large scale reaction vessels are robustly built for longer life and to withstand constantly varying temperatures and pressures due to internal reaction conditions. These gas induction reactors are fitted with specially designed Agitator which creates very high gas-liquid contact area by recirculation of headspace gases, leading to superior mass transfer rates. Agitator is available with two sealing options such as Mechanical Seal & Magdrive.

Along with Hydrogenators, we offer different accessories like flameproof control panel, rupture disc, safety relief valve, automatic pressure & temperature controllers, PID controlled DM water cooling system for exotherm removal etc. These high volume reactors are used in various gas liquid reactions with gases like Hydrogen, Ethylene Oxide, Ammonia, Oxygen, HCL, Phosgene, CO₂, CO, Air etc. We have successfully installed large number of gas-liquid reactors and hydrogenators. Our design and engineering abilities, combined with our fabrication and machining facilities allow us to manufacture custom made reactors for most critical applications. Contact us to find a best solution for your requirement of commercial scale reactors.
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Advantages & Benefits

  • High Mass Transfer Area: Self-operating impeller recirculates headspace gases through hollow shaft. The impeller disperses the gas vigorously in the liquid column resulting in very high gas-liquid interfacial area
  • Faster Reaction: High mass transfer area leads to faster reactions
  • Shorter Batch Time: Faster rate of reaction leads to shorter batch time
  • Lesser Catalyst Loading: Very high gas-liquid interfacial area ensures that excess catalyst loading is avoided
  • Minimum impurities: Shorter batch time ensures that there are no unwanted side reactions.
  • Higher yields: Less impurity ensures highest possible yields
  • Better Product Economy: Shorter batch time, optimum catalyst usage and highest yields ensure best product economy

Features:

  • Hydrogenator capacities from 50 ml to 50kl
  • Pressure range from full vacuum to 350 bar
  • Temperature range from cryogenic to 600°C
  • Different material of constructions like SS 316, SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium, Nickel etc.
  • Conforming to international standards CE, PED, ASME, ATEX etc.
  • Explosion bended cladding options for cost effective design
Model Numbers NMR 100L NMR 160L NMR 250L NMR 400L NMR 500L NMR 630L NMR 1KL NMR 1.6KL NMR 2KL NMR 2.5KL NMR 3KL NMR 4KL NMR 5KL NMR 6.3KL NMR 8KL NMR 10KL NMR 12.5KL NMR 16KL NMR 20KL NMR 25KL NMR 32KL NMR 40KL
Maximum Operating Volume 100 litres 160 litres 250 litres 400 litres 500 litres 630 litres 1000 litres 1600 litres 2000 litres 2500 litres 3000 litres 4000 litres 5000 litres 6300 litres 8000 litress 10000 litres 12500 litres 16000 litres 20000 litres 25000 litres 32000 litres 40000 litres
Total volume 152 litres 234 litres 351 litres 530 litres 652 litres 827 litres 1322 litres 2262 litres 2699 litres 3309 litres 3976 litres 5346 litres 6553 litres 8214 litres 10564 litres 13058 litres 16255 litres 21060 litres 26040 litres 32491 litres 41628 litres 52294 litres
Motor type Standard VFD compatible Flame proof AC motor for Group IIA/IIB gases
Optional VFD compatible Flame proof AC motor for Group IIC gases
Motor Rating (HP) 1.5 1.5 2 3 5 5 5 7.5 7.5 10 15 15 20 25 30 30 30 40 40 40 50 60
RPM Standard 287 282 265 284 270
Optional Not Applicable 197 195
Heating Provision Standard Jacket Limpet
Optional Limpet Jacket
Heat Transfer Area 1.01 1.38 1.79 2.4 3.06 3.16 4.75 5.35 5.89 6.6 7.75 9.78 11.02 13.82 15.85 18.86 21.25 26.87 30.14 35.41 43.42 50.68
Vessel Material Standard SS 316
Optional SS304, SS 316L, SS321, Hastelloy C-276, Hastelloy C-22, Nickel-200, Monel-400, Inconel, Titanium, Zirconium etc.
Cladded Material
Design Pressure Standard 35 bar 20 bar OR 35 bar
Optional Upto 150 bar
Design Temperature Standard 200°C
Optional up to 400°C
Insulation & Cladding Standard Not Applicable
Optional Hot & Cold Insulation with SS 304 cladding
Standard Nozzles Agitator Entry, Handhole (up to 2 KL)/ Manhole (from 2.5 KL), H₂ Inlet, N₂ Inlet, Process Inlet, Catalyst Inlet, Vent, Safety Relief Valve, Rupture Disc, Thermowell, Pressure Indicator, Sampling Dip Pipe, Blow Leg, Bottom Drain, Utility Inlet, Utility Outlet, Utility Vent, Utility Drain
Internal Fittings Standard Thermowell, Dip Pipe, Baffles
Optional Internal Cooling Coil, Blow Leg, Sparger Ring, Spray Balls
Agitator Standard Hollow shaft with High mass transfer area gas induction impellar
Optional Anchor, PBT, Helix
Agitator Sealing Standard Zero Leakage Magnetic Drive Coupling
Optional Double Mechanical Seal with Thermosyphon pot
Double Mechanical Seal with Forced Lubrication system
Gasket Standard Solid PTFE / Expanded PTFE / PTFE Enveloped with non-asbestos insert
Optional Spiral Wound Metallic Gasket
Electrical Supply Volts AC 3Ø, 415 ± 10%
Frequency 50 Hz
Mounting Lug Brackets

All Products, Product Specifications and Data are subject to change.

Request For Proposal

Our Reactors are ideal for various Gas-Liquid Reactions with following gases:

  • Hydrogen
  • Ethylene Oxide
  • Ammonia
  • Oxygen
  • Air
  • HCL
  • Phosgene
  • CO2
  • CO
  • Chlorine
  • Bromine