Description
Raney nickel is versatile hydrogenation catalyst which is widely used in laboratory and industrial hydrogenation processes of large number of functional groups notable among them being Carbon - Carbon double bond, Carbonyl(aldehydic and ketonic), Nitro, Azide, Nitrile, Oxime groups. Raney Nickel Catalyst is used in foods, pharmaceuticals, aromatic, petrochemicals, sorbitol, rubber additives, dyes & drugsintermediates, pesticide intermediates, Caprolactum, fine organic chemicals industries for various reactions like hydrogenation. It can be used in batch as well as in continuous hydrogenation process. Traditionally catalyst recovery has been done by plate and frame or pressure leaf filters. These conventional filters have some limitations and disadvantages. Nano-Mags filtration technology utilizes sintered metal filter elements and provides superior performance over traditional filters.These filters are specifically designed for catalyst recovery processes with high specific gravity solids such as Raney nickel.Our filters are capable to handle high flow rates and solids capacities as per the requirement. Nano-Mag standard filter elements are manufactured entirely of 316L stainless steel. We offer other alloys for severe process conditions. These filters are fitted with GKN make sintered metallic candles. These candles or filter media, with their tightly controlled pore size, offer exceptional particle removal efficiency.The systems are totally automatic, and continue to provide a high degree of reliable high efficiency particle separation. The tightly controlled pore size and backwash operation of these filters enable long operating time between cleanings. We work in collaboration with our international business partner GKN Sinter Metals, Germany to offer you a best solution for your filtration requirements. GKN Sinter Metal Filters is one of the world's foremost manufacturers of porous metal elements with defined pore size. We provide Zero Hold-up filters to suit various filtration areas and design conditions. We also supply customized filters for critical applications.
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Advantages & Benefits
- Sintered Candle: Sintered SS316L or other Sintered High Nickel Alloys candle
- No Choking: Surface filtration technology ensures no choking problems
- Effective Backwash: No Depth filtration hence effective cleaning and backwash
- Precise Pores: Filter candle with High-precision Pore size and Uniform pore distribution
- No Polishing Filters: Porosity up to 3µ hence no need of polishing filters
- No Recirculation: Once through filtration hence recirculation of the media not required
- No Spillage Losses: Closed operating system and no atmospheric exposure hence no spillage losses& no safety hazards
- No Consumables: No consumables required such as disposable cartridges, filter aids, bags etc. in conventional filters
- Complete Safety: Safe and closed loop operation with complete process and operator safety
- Zero Hold-up Design: Zero hold-up design prevents loss of product/batch capacity
- Complete Recovery: 100% recovery of catalyst
Features:
- Available in different sizes as per the requirement
- Different materials of construction like SS 316, SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
- Wide range of flow capacity and catalyst holding capacity
- Sintered metal filter candle
Model Numbers | NMRNF 21903 | NMRNF 32807 | NMRNF 37410S | NMRNF 45614S | NMRNF 37410L | NMRNF 45614L | NMRNF 50019 | NMRNF 54022 | NMRNF 57626 | NMRNF 60030 | NMRNF 66037 | NMRNF 75048 | NMRNF 85061 | NMRNF 91065 | |
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Filtration Area (m²) | 0.48 | 1.11 | 1.59 | 2.22 | 3.2 | 4.48 | 6.07 | 7.03 | 8.31 | 9.59 | 11.83 | 15.35 | 19.5 | 20.78 | |
Average Flow Capacity (LPH) | 715 | 1668 | 2383 | 3336 | 4795 | 6713 | 9111 | 10550 | 12468 | 14386 | 17743 | 23018 | 29251 | 31170 | |
Raney Nickel Catalyst Cake holding capacity (Wet basis in Kgs) | 9 | 20 | 29 | 40 | 58 | 81 | 109 | 127 | 150 | 173 | 213 | 276 | 351 | 374 | |
MOC Wetted Parts | Standard | SS 316 | |||||||||||||
Optional | SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc. | ||||||||||||||
MOC Non-wetted Parts | Standard | MS/SS 304 | |||||||||||||
Optional | SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc. | ||||||||||||||
Jacket | Standard | Not Provided | |||||||||||||
Optional | CS/SS304/SS316 | ||||||||||||||
Type of Filter Element | Standard | Sintered SS 316L | |||||||||||||
Optional | SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc. | ||||||||||||||
Porosity (µ) | Standard | 3 µ | |||||||||||||
Optional | 0.5, 1 & 7 µ | ||||||||||||||
Body Design Pressure (Bar) | Standard | 6 | |||||||||||||
Optional | 15, 20, 35 | ||||||||||||||
Body Design Temperature | Standard | 145°C | |||||||||||||
Optional | 200°C, 250°C, 300°C | ||||||||||||||
Filtration Pressure (Bar) | 2 (Nitrogen Pressure) | ||||||||||||||
Recirculation Pump | Not Required | ||||||||||||||
Polishing Filter | Not Required |
All Products, Product Specifications and Data are subject to change.
Request For ProposalOptional jacket provision for hot filtration
Spent catalyst collection drum on movable trolley
Recovery or Filtration of Raney Nickel Catalyst