Catalyst Filters for Precious Metal Catalysts

Magnetic Safety Filter Manufacturers in India
Catalyst Filter
Cricket Filter
Dome Filter

Description

Many chemical reactions are initiated and aided by catalysts of various types. These catalysts are often made of precious metals such as Palladium (Pd/C), Platinum (Pt/C), Rhodium (Rh/C), Ruthenium (Ru/C) etc. Typically 5% and 10% palladium/platinum/rhodium/ruthenium on activated carbon/alumina catalysts finds application in variety of reactions like hydrogenation, reduction, oxidation etc. Since precious metal catalysts are expensive, their recovery is very important from economic and environmental point of view. In traditional sparkler filters, leaf filters, bag filters or plate and frame filters which operate on a batch or a semi-continuous mode, filtrate needs to recirculate for complete filtration. This increases the time and cost of the process. Also these filters require filter aid for proper filtration and they have limitation of size of filtration area. Compared to these filters, sintered metal candle filters offer 100% recovery in one cycle with shortest possible filtration time. In addition to providing superior filtration in a single pass, these filters reduce operator exposure to process materials and volatile emissions.

Many types of backwashable filters are available in different mechanical configurations. What truly distinguishes one from the other is the filter candles/ cartridges or media used in the filter. It is the key parameter for achieving the desired separation and ensure long operating life. Nano-Mag make filters are fitted with GKN make state of the art Sintered metallic candles, which are designed for true ‘Surface Filtration’ technology. In Surface Filtration, particles are retained mostly on the surface of the candle, thus preventing choking of candles over a period of time. These candles are coated with metallic membrane which prevents the catalyst particles from getting penetrated in the sintered wall of the filter candle and enhances its life. Our Noble Metal Catalyst Filters are specially designed for filtration of various catalysts such as Palladium, Platinum, Rhodium, Ruthenium etc. We work in collaboration with our international business partner GKN Sinter Metals, Germany to offer you a best solution for your filtration requirements. GKN Sinter Metal Filters is one of the world's foremost manufacturers of porous metal elements with defined pore size. We provide Zero Hold-up filters to suit various filtration areas and design conditions. We also supply customized filters for critical applications.
Request For Proposal

Advantages & Benefits

  • Sintered Candle: Sintered SS316L or other Sintered High Nickel Alloys candle
  • No Choking: Metallic membrane coating ensures surface filtration hence no choking problems
  • Effective Backwash: No Depth filtration hence effective cleaning and backwash
  • Precise Pores: Filter candle with High-precision Pore size and Uniform pore distribution
  • No Polishing Filters: Porosity up to absolute 0.5μ hence no need of polishing filters
  • No Recirculation: Once through filtration hence recirculation of the media not required
  • No Spillage Losses: Closed operating system and no atmospheric exposure hence no spillage losses
  • No Consumables: No consumables required such as disposable cartridges, filter aids, bags etc. in conventional filters
  • Complete Safety: Safe and closed loop operation with complete process and operator safety
  • Zero Hold-up Design: Zero hold-up design prevents loss of product/batch capacity
  • Complete Recovery: 100% recovery of catalyst

Features:

  • Available in different sizes as per the requirement
  • Different materials of construction like SS 316, SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
  • Wide range of flow capacity and catalyst holding capacity
  • Sintered metal filter candle with membrane coating for effective filtration
Model Numbers NMCF 21903 NMCF 32807 NMCF 37410 NMCF 45614 NMCF 50019 NMCF 54022 NMCF 57626 NMCF 60030 NMCF 66037 NMCF 75048 NMCF 85061 NMCF 91065
Average Flow Capacity (LPH) 450 1000 1500 2000 2850 3300 3900 4500 5600 7200 9200 9800
Catalyst holding capacity (Pd/C, Pt/C, Ru/c & Rh/C etc.) Dry Basis (Kgs) 3 7 10 14 19 22 26 30 37 48 61 65
Wet Basis (Kgs) 6 14 20 28 38 44 52 60 74 96 122 130
MOC Wetted Parts Standard SS 316
Optional SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
MOC Non-wetted Parts Standard MS/SS 304
Optional SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
Jacket Standard Not Provided
Optional CS/SS304/SS316
Type of Filter Element Standard Sintered SS 316L with SS 316L membrane coating
Optional SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc
Porosity (µ) Standard 1 µ absolute
Optional 0.5 µ, 3 µ
Body Design Pressure (Bar) Standard 6
Optional 15, 20, 35
Body Design Temperature Standard 145°C
Optional 200, 250, 300
Filtration Pressure (Bar) 2 (Nitrogen Pressure)
Recirculation Pump Not Required
Polishing Filter Not Required

All Products, Product Specifications and Data are subject to change.

Request For Proposal

Optional jacket provision for hot filtration
Spent catalyst collection drum on movable trolley

Recovery or Filtration of following noble metal catalysts:

  • Palladium
  • Platinum
  • Rhodium
  • Ruthenium
  • Removal of activated carbon, charcoal in pharma plants
  • Bleaching earth removal in Vegetable oil plants
  • Resin filtration
  • All types of polishing applications
  • Filtration of hazardous liquids and many more.